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Knowledge Base

Rack Reference

How each part of the parallel compressor rack works, what "normal" looks like, and the numbers to keep in your head.

CO₂ gauges & hoses — safety first. CO₂ (R-744) systems operate at very high pressures. Always use a CO₂-rated manifold and hoses (rated ~1,900+ psi). Standard HVAC/refrigeration gauges and hoses are NOT recommended on CO₂ — they are not rated for the pressures these systems run at and can fail, causing serious injury. Confirm your manifold, hoses, recovery equipment, and relief settings are CO₂-rated before connecting.

CO₂ Quick Reference

Approximate values for the field — always confirm against a CO₂ P/T chart and the equipment nameplate/manufacturer data.

CO₂ Pressure / Temperature & Optimization Curve
02505007501000125015001750-60-202060100140Temperature (°F)Pressure (psia)critical 1071 psiareceiver 500-580 psicritical point 88°F← triple pt -70°F
Saturation (subcritical) Transcritical optimum (rises with outlet °F) Critical point

Approximate — for quick field orientation only. Above the critical point CO₂ is transcritical (no condensation); the HP valve targets the optimum high-side pressure. Always confirm against a CO₂ P/T chart and manufacturer data.

CO₂ Saturation Pressure / Temperature (subcritical, approx.)
Temp °FPress (psia)Notes
-51°F~120Near triple point — caution
-40°F~145Typical LT range
-22°F~207
-4°F~286
14°F~384MT range
32°F~506
41°F~580≈ receiver pressure
Key Setpoints & Limits
PointValueNotes
Triple point75 psia-70°F — below = dry ice
Critical point1071 psia88°F — above = transcritical
Flash tank / receiver~500-580 psiLiquid feed pressure
Transcritical high side~1300-1740 psiP-optimized for efficiency
Gas-cooler approach5-9°F over ambient / wet-bulbWith adiabatic pre-cool in heat
MT / LT SSTMT ~18-23°F / LT ~ -30°FBooster suction groups
Relief, P-Optimization & Oil
ItemTypicalNotes
High-side relief~1740 psiSystem-specific — verify on unit
Low/MT-side relief~1305 psiSystem-specific — verify on unit
Standstill MOPSet below reliefHolds pressure with rack off
P-optimization (rule of thumb)Higher outlet °F → higher target psiTune to manufacturer
OilCO₂-approved POE/PAG onlyMoisture forms carbonic acid
R-290 (propane) — flammable A3 refrigerant. Even the small charge in a self-contained case can create a flammable atmosphere. Remove ignition sources and ventilate before any sealed-system work — no open flame, sparks, or smoking. Use an LEL / R-290-rated leak detector, recover properly, never braze with charge present, and recharge to the exact nameplate charge with R-290-rated gear.

R-290 Field Cheat Sheet

The propane self-contained essentials to keep in your head — always confirm against the case nameplate and manufacturer data.

R-290 Self-Contained Essentials
ItemValueNotes
RefrigerantR-290 (propane)A3 — FLAMMABLE
Charge size< ~5 oz / 150 gCharge-critical — use nameplate
Leak detectionLEL / combustible-gas or R-290-ratedNOT a standard halogen detector
Power120V plug-in (self-contained)No rack connection
Before sealed workVentilate + kill ignition sourcesNo flame/spark/smoking; recover, never braze charged
R-290 self-contained sealed system — annotated diagram
Controller Brand
Dixell — Common Case Controller Codes
CodeMeansDo
P1Room / thermostat probe faultOpen/shorted room probe — check probe & wiring
P2Evaporator probe faultDefrost probe open/shorted — affects defrost termination
HA / LAHigh / Low temperature alarmVerify actual temp; check airflow, defrost, load
dADoor open alarmDoor/curtain left open or door switch fault
EE / EFEEPROM / data faultParameter memory error — reload parameters
cSdCondenser overheat / probeClean condenser, check condenser probe & fan

Codes vary by exact model/firmware — always confirm against the manufacturer's manual for the specific controller on the case.

Components & Field Examples

Tap a component for how it works, typical values, and an annotated example to match what you see in the field.

A parallel rack stages 2-6+ compressors on a shared suction header to match load efficiently. Capacity is controlled by staging compressors and/or unloaders/VFD lead compressor. Common oil management ties all crankcases to a reservoir.

Key Points
  • Suction group setpoint drives compressor staging.
  • Lead compressor may be VFD or have unloaders for fine control.
  • Shared oil system: separator, reservoir, filter, and level regulators.
  • Each compressor protected by HP, LP, oil-failure, and motor overload.
Typical Values

Discharge 130-300+ psig depending on refrigerant/ambient; suction per group (e.g. low-temp ~ -20°F SST, med-temp ~ +20°F SST).

Parallel Compressors — annotated example